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Spinnage

AVANCED
 Modular Spiral Freezing Systems.
 
Proudly represented in Australia by Symetec.

Usually, a spiral freezer installation is a major undertaking for any company.
It requires extensive site preparation and build-on-site support.
At the end of it all, its a fixed and fast depreciating asset.

Introducing the ADVANCED Spiral Freezer from Holland - a ready to go spiral freezer “in a box”.
Each and every ADVANCED spiral freezer model is factory prebuilt and selected to best meet the needs of the customers requirements.
The complete spiral freezer is contained in a fully welded stainless steel module and shipped to the customer as such.
Installation is a fraction of the time in that site preparation is minimal, and the module is craned or wheeled into position, connected to services and ready to go - in under 7 days!

Single Module on Truck
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Benefits of the ADVANCED module freezer system don’t just stop at the ease and speed of installation.

  • The unique concept of fully stainless steel welded spiral modules that meet the highest hygiene standards is the way to success. These modules consist of a stainless steel, seamless welded, insulated housing, equipped with a fully welded spiral framework and evaporator . In this way, ADVANCED create the most ideal hygiene concept.
  • To increase the hygiene level even more and to simplify maintenance, all bearings and drives are placed outside the unit, having the added benefit of not adding heat from the motor into the freezing enclosure.
  • The ADVANCED system is mounted on adjustable feet and the requirement for a concrete base and floor heating system is no longer required, saving precious installation time and money.
  • The unique horizontal airflow design maintains the same air temperature and air speed throughout all tiers and reduces weight loss, guaranteeing a higher yield.
    With the ADVANCED horizontal airflow, retention time for the products to be frozen are shortened. Especially freezing times are improved against systems with a vertical airflow design. This will give the ADVANCED machine a smaller footprint for the same capacity against most of our competition.
  • A fully automatic Cleaning In Place (CIP) system guarantees an optimum cleaning result for the complete spiral system.
  • Relocating an ADVANCED modular spiral freezer is easily achieved. Simply disconnect the services to the system, move it to your required position and reconnect. Want to sell it - no problem. Disconnect it, put it on a truck and ship it!
Floor Base 2

Modules are supported by height adjustable legs, which are fitted when the module is being installed and positioned.

The ADVANCED spiral freezers do not require a special concrete floor to resist the cold temperatures they experience in traditional build-in-place freezers.

ADVANCED spiral freezers can be installed outside the building, and require only concrete pads for each leg, or simple spreader plates if on dirt, gravel or bitumen etc. Once again, little site preparation is required.

 

Outside Errection 1
Infeed Trough Building Wall 1
Outside Errection 2

Infeeds and Outfeeds made to order.

Ovi gravity slide 1
Outfeed Paragon final stage
Infeed side Pattyloader Paragon
Ovi gravity slide 2
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Downgo spiral Mola Product Infeed Polskamp
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advance_011

Testimonial from the first Australian customer - Specialised Chicken Services.

Although the new advance spiral has only been in operation for 1 week here at Specialised Chicken Services, we are already seeing the benefits.

The logistics of our operations on the factory production floor have changed considerably.
We have more space in the production area and much of the manual handling has been eliminated! Production can now be increased by approximately 45 percent.

The quality of the spiral is better than we could have hoped; it’s a very well made product.
We thank Shaughan at Symetec, the Australian agent for Advanced Freezing Systems, for his help and professional advice during the purchase - well done.

Advanced Freezers has been a very professional company to deal with throughout the negotiating and purchase period of the spiral. We wish them luck with the Australian market and would be happy to talk to any prospective purchasers in Australia about the spiral freezer.

David Davenport.

The first module spiral freezer to be installed in Australia by Advanced Food Systems has proved an instant success for Symetec and its customer Specialised Chicken Services (SCS).

SCS spent two years researching everything they could find about spiral freezers knowing that the time was fast approaching that they would need to install one for their thriving company.

Of major concern to SCS was how permanent a traditional build spiral was, and that once the commitment was made there would be no turning back.
It was certainly a hindrance to SCS to having made a decision on a spiral quite some time ago.

Symetec presented SCS with the new to Australia concept of a completely pre-built spiral freezer in a fully welded hygienic stainless steel box which could be transported and installed as easy as a 20 foot container, and the order was placed.

It was important to have all the refrigeration plant and other services ready in position to hook up, and once the Advanced spiral module arrived on site, unloading, positioning and connection of services was completed in less than 4 days.
SCS chose to pour a concrete pad and sit the unit outside the factory, while cutting the insulated wall panel to allow the front face of the module to sit flush with the inside wall of the factory.

It’s an extremely tidy and good looking installation, and facilitates hot product from the fryer directly entering the in-feed of the spiral, while the out-feed overhead can bring frozen product down to floor level over the top of the other equipment directly into a packing area.

The installation was so easy that only one trained and expert Advanced engineer was required to travel from Holland and be on site to make the positioning, check-over and commissioning once services were attached.

The spiral freezer was pushed into production within 24 hours of commissioning and operator training, and to date has not missed a beat.

For SCS, the major hurdle of a permanent installation versus a module design that can be repositioned anywhere within the factory, or moved to a new location, or even sold at a later date has been satisfied.
SCS have also realised that there has been no shortcut to quality, and the Advanced Food Systems engineering expertise has shone through in quality choice of components and quality build.

 

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